Replenishment Planning to Reorder Point Configuration
Fill rate looked healthy at 94%, but the seal kit was down to 6 days of supply and the wiring harness was out of stock, driving 15 of 18 backorders. Replenishment was started by hand, after stock ran low.
Set automatic reorder point planning in the material master (reorder point = daily demand × lead time + safety days), scheduled an MRP Live run, and added a weekly exception review.
In the sample scenario, the seal kit would have triggered a requisition about 15 days earlier and the wiring harness 40 days before stock-out. Fill rate and days of supply are tracked monthly.